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Tubular heating elements embedded in aluminium alloy or Brass, providing uniform heat transfer and long life.The heater can be manufactured with cooling tubes for accurate temperature control.
Application
Additional Treatment such As Teflon Coating, Heat Treatment Can Be Done.
CAST-IN HEATERS
Aluminium:400C Max
Brass:600C Max
Cast Heater Advantages
1)High thermal conductivity-Fast Heat Transfer.
2)Exceptionally Long Life.
3)Accurate Temperature Control.
4)A leakage in the machin not affect the life.
Application:
Extrudes,Laminating,Injection molding vaccum forming and packaging machines, Extrusion die heads and gear pumps, Compression molding, Heat sealers,Food processing, Pharmaceutical packgning machines Rubber presses.
MICA STRIP / PLATE HEATER Nichrome ribbon wound on mica former & insulated with mica sheet. which is then sheathed in MS Plated or SS sheet.
CERAMIC/REFRACTORY PLATE/STRIP HEATER Heating coil supported in Fluted Refractory insulaters & sheathed in SS/MS Plated sheets.
FINNED STRIP HEATERS Basically Finns of size 65mm*35mm are fitted tightly on the Heavy Duty Strip Heaters for fast transfer of heat to flowing air.
Application
Best suitable for uniform heat transfer to flat surface. Rubber moulding M/c Hot Plates
STRIP HEATERS & PLATE HEATERS
TYPE
LENGTH
WIDTH
THICK
FIXING HOLE SCEN TO CEN
WATTAGE AT 230 V
STRIP HEATERS STANDARD (REFRACTORY INSULATED)
SH-15
380 MM
38 MM
9.5 MM
355 MM
600 W
SH-18
457 MM
38 MM
9.5 MM
432 MM
750 W
SH-21
533 MM
38 MM
9.5 MM
508 MM
850 W
SH-24
610 MM
38 MM
9.5 MM
585 MM
1000 W
SH-30
762 MM
38 MM
9.5 MM
735 MM
1500 W
SH-36
915 MM
38 MM
9.5 MM
890 MM
2000 W
STRIP HEATERS FOR PANEL BOARD
SH-09PB
228 MM
38 MM
9.5 MM
203 MM
60W / 40W
SH-09PB
229 MM
38 MM
9.5 MM
203 MM
100 W
SH-12PB
305 MM
38 MM
9.5 MM
280 MM
100W / 60W
SH-12PB
305 MM
38 MM
9.5 MM
280 MM
250 W
Heaters can be manufactured as per coustomer's requirements.
CARTRIDGE HEATERS
* Cartridge Heater is manufactured in SS, Brass pipes with high purity MGO (Magnesium oxide powder ),high quality in chrome wire.
* Cartridge heater is inserted into close fit hole of dies mould or plates.
* Cartridge Heater are manufactured in any diameter and length.
* MGO powder insulation assures high Electric strength and fast heat transfer and low oxidation of the resistance wire.
* It is used to heat rubber molding dies, hot plates, plastic injection moulds, sealing jaws of packaging & Pharmaceutical machines.
* Cartridge heater with built in thermocouple temperature sensors for runner less mould are available.
Application
FOR DIE HEATING OF PLASTIC, RUBBER & PACKING MACHINES IN SS, BRASS TUHES.
• Square Shape High Density Cartridge HeatersSquare Shape High Density Cartridge Heaters
Square Shape High Density Cartridge Heaters are specially developed for those application where a drilled hole is not practical.Heating coil wound around a ceramic core and isolated from SS/Incoly sheath by highly compressed layer of magnesium oxide powder. These heaters are ideal for milled slots in long platens where drilling a long hole is not possible.These heaters gives more surface contact per running inch than round cartridge heaters or D shape heaters giving longer life.
Std. Size: 1/2" * 1/2 ", 14*14 MM
Application:
Bag Sealing, Heating of Long Platens, Cutting Jawa, Heating of Shell Moulds in foundries.
• Low/Medium Watt Dencity Cartridge HeatersLow/Medium Watt Dencity Cartridge Heaters
Low/Medium Watt Dencity Cartridge Heaters are manufactured in SS/brass tube. Resistance wire helical coil evenly stretched and strung through a steatite insulator ,MGO powder filled in remaining space inside the tube and insulator to increases thermal conductivity and life.
Application:
Heating of Dies, Moulds, platens, Die heads, Packaging Machines, Sealing and Cutting Jaws.
Mica Band Heaters are built in 'MICA' Insulation with 'L' type clamping and manufactured in M.S. Plated sheet or S.S. outer & Brass inner sheet.
* These heaters are the most economic & widely used for heating of moulds, dies, nozzles and barrels on all types of plastic processing machinery.
* Thin mica insulation provides excellent thermal conductivity by 'Conduction' and faster heating up and cooling down is possible.
* Maximum sheath temperature upto 480 degree Celsius.
* Maximum Watt density - 3 W/Sq cm to 3.5 W/Sq. cm.
* Plate, Strip, square, rectangular shape mica band heaters can be manufactured as per customer specifications in one or two piece units. Spot welded clamp bars & Allen screw clamping can be done like Ceramic Band Heaters
Application
FOR PLASTIC INJECTION AND EXTRUSION MACHINES
CONSTRUCTION : Design consists of Nichrome resistance rbbon proecisely wound, evenly spaced on a Inorganic Mica Sheets which eliminates hot spot. Our exclusive Computer Softwate designing maximize the element ribbon coverage of the heated area, which results in uniform heat distribution. The resistance ribbon is carefully selected considering all aspects in the application to obtain maximum life of the heater. This ribbon wound mica foemer and insulated with mica sheets, which is then covered with SS/Brass sheets.
Specification and Tolerances :
ELECTRICAL
Wattage :5%
Voltage : 230 Volts / 415 Volts.
DIMENSIONAL
Minimum Dia : 25mm
Minimum Width : 20mm
Width tolerance : 2mm
Std. gap between Clamps : 5-8mm
• Most Economical
• Faster Heating up and Cooling Down possible
APPLICATIONS
These heaters are suitable to apply heat by conduction to cylindrical surfaces-Injection & Blow Molding M/cs, Extruders, Dies, Drum Heating.
Ceramic Band Heaters are manufactured by using special ceramic insulation material ' Steatite ' and fabricated with stainless steel sheet. The heating coils is made of high quality Nichrome wires.The spot welded clamp bars, Allen screw clamping provides a uniform clamping.
Ceramic Band Heaters are used for heating of moulds,dies,nozzles and barrels on all types of plastic processing machinery.
Heaters having high watt densities provide high operating temperature, resulting into high productivity.
Maximum sheet temperature up to 800 degree Celsius.
Maximum Watt density up to 50 Watts per Square Inches for the blower air cooling, the perforated ceramic heaters with cooling fins or without cooling fins can be manufactured as per customers specification.
Application
FOR PLASTIC INJECTION AND EXTRUSION MACHINES